DU Level

Dubond’s Du level is fiber-reinforced, non shrinking mortar up to thickness 5-50mm and its works as a repair mortar composed of sand, special cement, fibres and admixtures.

  • Features & Benefits
  • Area Of Application
  • Application
  • Technical Details
  • Packaging
  • Storage Life
  • Substrate
  • Specification
  • Mixing
  • Application thickness: 5 to 50mm
  • Thixotropic.
  • Strong bonding.
  • High compactness. Closed porosity delays the progression of carbonation.
  • High initial and final mechanical strength.
  • Excellent resistance to sea water and sulphated waters.
  • Contact possible with drinking water.
  • Repair of concrete surfaces: spalling, honeycombing, stair nosing, etc.
  • Concrete restructuring: pillars, slabs, posts, dam aprons and spillways, etc.
  • Reinforcement of weakened structures: balconies, overhangs, cornices.
  • Treatment of chamfers and seams prior to waterproofing.

Application

  • Apply a first batch of Du level mortar with a stainless steel trowel, pressing firmly to ensure bonding.
  • Apply additional mortar to obtain the desired overall thickness.
  • Trowel of float the repaired surface for a smooth finish.
  • For large surfaces, the mortar may be applied by machine spray (wet or dry process).

Precautions

  • Temperature range for use : 5°C to 35°C.
  • Do not apply to a frozen or thawing substrate.
  • Apply only to clean, sound resistant substrates, free of loose material.
  • Cracks should be treated separately.
  • Soak the substrate before application

Application Information

Mixing Ratio

~2.5 to 3.0 L of water f

or 25 kg powder

 Consumption

This depends on the

substrate roughness

and thickness of layer

applied. As a guide,

~2.10 kg/m2/mm

Layer Thickness

5 mm min./ 50mm max.

Ambient Air Temperature

+5°C min./ +35°C max.

Substrate Temperature

+5°C min./ +35°C max.

Pot Life

~15-20 minutes

(at +20°C)

Product Information

Chemical Base

Portland cement,

Selected aggregates

and additives and fiber.

Density

Fresh mortar

density:~2.10 kg/l

Compressive Strength

28 day > 50 mpa

Modulus of Elasticity

~30 Gpa

in Compression

Tensile adhesion strength

22 day > 10 mpa

Restrained

Shrinkage/ Expansion

~2.5 mpa

  • 25 kg bag
  • 12 months from date of manufacture if stored in unopened original packing in dry, frost-free conditions.
  • Remove loose and damaged concrete and laitance using a point tools, chisel, or planiong tool in order to obtain a clean, rough surface.
  • Clear out concrete around corroded rebars in order to create space for inserting the product behind and around them.
  • The boundaries of the surface to be repaired must be clearly defined.
  • The substrate must be free of all traces of grease and oil.
  • Brush, scrape or sandblast corroded rebars in order to remove non-adherent rust.
  • Dust off all surfaces to be repaired.
  • Soak the substrate prior to application.
  • If rebars are to be covered with less than 10mm of mortar, they should be passivated using either - a slurry mix of Du level and Tufex AD.
  • Grey ready-to-wet powder.
  • Active ingredients including hydraulic binders and synthetic fibres.
  • Chloride and metal particle free.
  • Du level protects steel rebars from corrosion.
  • Portland cement concrete colour.
  • Particle size                                                    :0 - 2 mm
  • 1/2 Abrams slump cone measurements  : l - 5 em
  • pH                                                                    : 12

Product Preparation

  • The mortar is made by mixing Du level mortar with water.
  • Machine or hand-mix for 3 minutes minimum until evenly distributed.
  • Workable life after mixing: approximately 35 minutes at 20°C.
  • No water must be added during application.